Legionella in hot water

EU 2020/2184 and the German 50/60/50 rule

The Legionella vertical targets hot-water systems in buildings where people sleep, bathe or are immune-compromised: hotels, spas, care homes, dormitories, hospitals.

Legionella is a bacterium that grows in stagnant warm water (20–45 °C is its optimum), and is inhaled as aerosols from showers, taps and cooling towers. Legionellosis (Legionnaires' disease) is fatal in ~10 % of cases when untreated. Buildings prevent it by keeping hot water hot enough and circulating.

The regulation

OpenSense defaults

When you create a site with vertical = legionella, the default channels are not auto-created — Legionella sites have named channels that you must map yourself. The template is:

Channel nameSensor locationOperating rangeGrace
storage_topTop of hot-water cylinder≥ 60 °C60 min
storage_bottomBottom of hot-water cylinder≥ 55 °C120 min
flow_supplyOutlet of cylinder, ringline supply≥ 58 °C60 min
flow_returnRingline return, before re-entry≥ 50 °C60 min
outlet_distantMost distant tap (often roof)≥ 50 °C in 30 sper draw
cold_supplyCold-water inlet≤ 25 °C60 min

The reason for separate flow_supply and flow_return is that the delta between them is the diagnostic: a high delta (e.g. supply 58 °C, return 38 °C) indicates that the recirculation pump is undersized or has failed and stagnation is forming in the loop. The rule template generates a derived channel flow_delta = supply − return and alarms when it exceeds 15 °C (the DVGW W553 reference).

ok
Storage > 60 °C, return > 50 °C, delta < 15 °C
warn
Return between 48 and 50 °C, or delta 15–20 °C — investigate within the week
alarm
Return < 48 °C, or storage < 55 °C — remedial flushing required, contact a plumber

The "thermal disinfection" cycle

Many buildings keep storage at 60 °C most of the time and run a nightly 70 °C cycle for one hour to thermally disinfect the system. OpenSense treats this as a scheduled exception: the rule engine has a window field on each rule, so the 70 °C window does not trigger "overtemperature" on legacy thermostat-protected fixtures.

Example rule:

{
  "channel": "chn_4f3c1a",
  "kind": "temperature",
  "ok_min": 58,
  "ok_max": 75,
  "windows": [
    { "rrule": "FREQ=DAILY;BYHOUR=3;BYMINUTE=0", "ok_min": 65, "ok_max": 75, "duration_min": 60 }
  ]
}

Probe placement

  • Storage cylinder: two probes are non-negotiable for compliance — top and bottom. Buy a cylinder with two thermowells, or strap-on contact probes with thermal paste and insulation over them.
  • Ringline supply / return: clamp-on contact probes (PT100) on the pipe, under the insulation. Without thermal contact and insulation the reading is air-temperature, not water-temperature, and is useless.
  • Distant outlet: a thermowell or a stub probe past the last tap. If you cannot install a probe at the distant outlet, OpenSense can derive an estimate from the ringline return, with a calibration offset.

The annual sampling regime

The temperature regime above does not replace the periodic laboratory sampling that local water authorities require. OpenSense reduces the frequency of sampling by demonstrating temperature compliance, but a lab swab is still on the calendar. Common cadences:

  • Continuous compliance with 50/60/50: sample annually.
  • Any breach in the last 12 months: sample monthly until 12 consecutive clean months.
  • After remedial flushing: sample at 24 h, 7 d, 30 d.

OpenSense generates a quarterly PDF with the temperature compliance log, which most local water authorities accept as evidence to reduce sampling frequency.

Sources